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Superex 5-layer Non Barrier Blown Film Line
Home / FILM BLOWING MACHINE / Classic Series Blown Film Lines / Superex 5-layer Non Barrier Blown Film LineSuperex 5-layer Non Barrier Blown Film Line
Details
M5B-1700Q-S | M5B-2300Q-S | ||
Layers | 5 | 5 | |
Maximum folding diameter of film | mm | 1700 | 2100 |
Thickness | mm | 0.025~0.20 | 0.025~0.20 |
Productivity | kg/h | 580 | 720 |
Raw material | mLLDPE, LLDPE, HDPE, LDPE, EVA, etc. | ||
Screw diameter | mm | ф60/ф60/ф90/ф60/ф60 | ф60/ф70/ф105/ф70/ф60 |
Maximum screw speed | r/min | 126/126/100/126/126 | A、B、D、E layer:126,C layer:100 |
Maximum coiling diameter | ф800 | ф800 | |
Screw length to diameter ratio | L/D | 30:1 | |
Wind ring | Four-port high-efficiency cooling air ring | ||
Rotary traction form | Horizontal ±360°rotating traction system | ||
Traction speed | m/min | 120 | 120 |
Total power | kW | 580 | 580 |
Dimensions | m | 16×9×14 | 17×9×15.5 |
Superex Blown Film Machine uses advanced processing technology, dies and runners, and a next-generation high-efficiency multi-outlet cooling air ring independently developed and produced by Jinming Machinery to achieve high-degree automation and high productivity.
The Superex equipment with the next-generation high-efficiency multi-outlet cooling air ring has the following features:
Increase of output
Jinming Machinery’s proprietary next-generation high-efficiency multi-outlet cooling air ring increases the cooling efficiency by more than 40% compared with common air rings (or automatic air rings) with double outlets in the China market. As a result, the output of the production line will increase by 40-50% when the extrusion capacity is ensured. Testing data show that the production capacity of a 300mm die is up to 420kg/h, which is ranked at the top in the industry.
Improvement of physical properties of film
After coming out of the die, the film bubble will first be pre-cooled at the lower air ring, and then blown up at the upper air ring so that the film bubble will have high strength and the products will have a high blown-up ratio. This cooling technique is similar to the POF and HDPE blow-up method.
Steady product precision control
Automatic air ring technology is used in the design of the upper air ring for blow-up cooling control and an online film thickness measuring system is used for automatic film thickness control. Because the upper air outlet is away from the high-temperature die and the film bubble is pre-cooled, the precision control of the automatic air ring is less affected by external factors to achieve good control stability and high efficiency.
Improvement of product quality
Different from the process in which the film bubble is blown up after being out of the die, the film bubble will not be blown up until it is pre-cooled. High polymer materials if stretched in quasi-viscous flow state will have a lower degree of crystallization, and thus the film transparency and mechanical properties will be greatly improved.
High cost performance
Compared with traditional air rings, the next-generation high-efficient multi-outlet air ring increases production capacity by 40-50% but the manufacturing cost increases by only 40%. The newly-increased cost will be recovered by the electricity expenses saved in six months.
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Superex 5-layer Non Barrier Blown Film Line
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